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وطن منصة اختبار أداء المحرك

500kW High Torque Large Reducer Test Bench 50000N·m Motor Performance Test System

500kW High Torque Large Reducer Test Bench 50000N·m Motor Performance Test System

The HCTE-MPTE-001 Large Reducer Test Bench is a heavy-duty dynamometer system engineered for comprehensive performance evaluation of industrial reducers. With a 500kW drive motor and 50000N·m maximum load torque, this bench delivers precision testing for high-power applications, featuring energy feedback technology and ISO-compliant diagnostics. Ideal for large-scale gearboxes in mining, marine, and renewable energy sectors.

  • رقم الصنف :

    HCTE
  • النظام (موك) :

    HCTE-MPTE-001
  • دفع :

    Calibration Certificate(cost additional)
  • أصل المنتج :

    CHINA
  • Payment Method :

    L/C, T/T
  • Regular Packaging :

    Plywood

500kW High Torque Large Reducer Test Bench 50000N·m Motor Performance Test System

 

Product Features

  1. Heavy-Duty Capability: Handles up to 50000N·m torque and 200kW+ power transmission for large industrial reducers.
  2. Energy-Efficient Design: Integrates regenerative energy feedback (≥75% power savings) for low operational costs.
  3. Precision Control: ±1% loading accuracy and 0–3000 rpm stepless speed regulation for repeatable results.
  4. Automated Workflow: Programmable load spectrum testing with stepwise speed/torque ramping for complex scenarios.
  5. Bidirectional Testing: Supports forward/reverse rotation with identical accuracy and energy recovery in both directions.
  6. Modular Integration: Flexible installation for standalone use or integration into automated production lines.

International Reference Standards

  • Mechanical Performance: ISO 6336 (Gear Reducer Power Ratings)
  • Vibration & Noise: ISO 10816 (Machine Vibration) & ISO 3745 (Acoustic Noise Measurement)
  • Electrical Safety: IEC 60204-1 (Machinery Electrical Systems)
  • Energy Efficiency: ISO 14441 (Industrial Gearbox Efficiency)
  • Safety Compliance: OSHA 1910 (US) / EN 60204-1 (EU)

Product Uses

  • Heavy Industry: Testing large gear reducers for mining equipment, steel mills, and marine propulsion systems.
  • Renewable Energy: Evaluating wind turbine gearboxes and hydroelectric drive systems.
  • Transportation: Quality control for heavy-duty vehicle transmissions and rail traction reducers.
  • OEM Manufacturing: End-of-line testing for high-power reducers in construction machinery (e.g., cranes, excavators).

Technical Parameters

Test Item Parameter Specifications
Max. Load Torque 50000 N·m
Drive Motor Power 500 kW
Speed Range 0–3000 rpm ±0.2% accuracy
Loading Accuracy ±1% F.S.
Energy Feedback Efficiency ≥75%
Test Direction Bidirectional (forward/reverse) Same accuracy in both modes
Temperature Range -10°C–60°C ±1°C monitoring
Vibration Analysis 0–100 mm/s (RMS) ±5% accuracy
Noise Measurement 30–140 dB(A) ±1 dB(A)
Power Supply 380V AC, 50/60Hz, 3-phase
Control System PC-based with touchscreen HMI Real-time data logging & report generation
Load Spectrum Modes Manual / Automated (stepwise ramping) Customizable via software
Dimensions (L×W×H) 5000×3000×2000 mm
Weight 5000 kg
Data Sampling Rate 2000 Hz
Calibration Interval Annual (ISO-certified)

Tested Objects

  • Reducer Types:
    • Large gear reducers (spur/helical/bevel)
    • Planetary reducers for wind turbines
    • Marine gearboxes and heavy-duty vehicle transmissions
    • Industrial reducers with power ratings ≥100kW

Detectable Items

  1. Mechanical Parameters:
    • Input/output torque, speed, power
    • Transmission efficiency, gear mesh stiffness
    • Backlash and axial/lateral displacement
  2. Thermal Performance:
    • Bearing temperature rise, oil cooling efficiency
  3. Reliability Tests:
    • Fatigue life under cyclic loading
    • Overload protection response (≥150% rated torque)
  4. Acoustic & Vibration:
    • Noise frequency spectrum, vibration mode analysis
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اتصل بنا :hongce@iectester.com

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